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2010 Fusion Hybrid Possible Bad AC Compressor?


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Can anyone assist in possibly diagnosing this problem?  I'm thinking the AC compressor is bad.  Whenever the AC is on it sounds like a jet engine under the hood.  Lifted the hood, and the noise is coming from the compressor area.  I made a short video of the noise.  I'm still getting semi-cold air.

 

https://imgur.com/a/QghqFuR

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I'm also having the same problem.  My local Ford dealership diagnosed it as a high side line leak which resulted in compressor damage.  The estimate for repairs included a new compressor, condenser, and drier (maybe a new evaporator too?) which came to $4000!  A new electric compressor is ~$2k.

So since the repair is more costly than the value of the car, I've been considering getting a junkyard compressor and installing it myself.  I understand the contamination of PAG oil in a POE oil system, but can I get a local shop (without a dedicated POE machine) to hook up their R/R/R machine simply to evacuate the remaining refrigerant?  And then later after installing the new compressor hook up to put a vacuum on the system?

Edited by anbowden
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I took my car to a buddy who has a small shop with an a/c r/r/r machine.  He cleaned the r/r/r lines before hooking up to my car and used virgin R134A when recharging.  After going through his standard procedure he concluded I was low on refrigerant and there probably is a leak, but not on the high side.  He recharged my a/c system and now my a/c is working again.  One interesting observation is the compressor is running much quieter now, probably as quiet as when new.

I read one possible result of PAG contamination would be voltage present on the compressor body (obviously a shock hazard).  We had a multimeter hooked up with one lead on the a/c compressor body and the other lead on a ground.  We never saw a change from before hooking up his r/r/r machine until after the full a/c service.  I'm not sure if this was a valid test, but it was the best I could come up with to get an idea whether my a/c system was contaminated.

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