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"Sloshing" water and crunching sound behind dash


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I have a 2011 Ford Fusion 2.5L. It has a terrible problem of when starting I get a "waterfall" or sloshing sound behind the dash (air in the heater core). We also get "crunching" sounds when driving (mainly during slow downs to turn, etc).

 

Under warranty, Ford purged the coolant system of air...a day later it came back.

 

Now Ford says the issue is "with the engineers" at Ford for 2010 and 2011 Ford Fusions with the 2.5L engine. It is service message 21642 in the Ford Computer system.

 

I have started the process for my relief under Michigan's "lemon law".

 

The tech at Ford said this is NOT a problem? Anyone else have it?

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